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Understanding FM 1-52

There are two recognized field test methods for determining uplift resistance of adhered membrane roof systems, both of which can be problematic:

-ASTM E907, “Standard Test Method for Field Testing Uplift Resistance of Adhered Membrane Roofing Systems,” and

-FM Global Loss Prevention Data Sheet 1-52 (FM 1-52), “Field Verification of Roof Wind Uplift Resistance.”

Both test methods provide for affixing a 5′ x 5′ dome-like chamber to the roof’s surface and applying a defined negative (uplift) pressure inside the chamber to the roof system’s exterior-side surface using a vacuum pump, like in the photo below. However, ASTM E907 and FM 1-52 differ notably in their test cycles and maximum test pressures for determining roof system deflections and whether a roof system passes or is “suspect”.

-Using ASTM E907, a roof system is “suspect” if the deflection measured during the test is 25 mm (about 1 inch) or greater.
-Using FM 1-52, a roof system is “suspect” if the measured deflection is between ¼ of an inch and
15⁄16 of an inch, depending on the maximum test pressure; 1 inch where a thin cover board is used; or 2 inches where a thin cover board or flexible, mechanically attached insulation is used.


TEST RESULTS’ RELIABILITY
The reliability of the results derived from ASTM E907 and FM 1-52 is a concern, especially when the tests are used for quality assurance purposes. A note in ASTM E907 acknowledges its test viability. “Deflection due to negative pressure will potentially vary at different locations because of varying stiffness of the roof system assembly. Stiffness of a roof system assembly, including the deck, is influenced by the location of mechanical fasteners, thickness of insulation, stiffness of deck, and by the type, proximity, and rigidity of connections between the deck and framing system.”


For example, when testing an adhered roof system over a steel roof deck, placement of the test chamber relative to the deck supports (bar joists) can have a significant effect on the test results. If positioned between deck supports, the test chamber’s deflection gauge will measure roof assembly deflection at the deck’s midspan, which is the point of maximum deck deflection. Also, in many instances, field-uplift testing results in steel roof deck overstress and deck deflections far in excess of design values, which can result in roof system failure. These situations can result in false “suspect” determinations of a roof system.


INDUSTRY POSITION/RECOMMENDATIONS
Because of the known variability in test results using ASTM E907 and FM 1-52 and the lack of correlation between laboratory uplift-resistance testing and field-uplift testing, the roofing industry considers field uplift testing to be inappropriate for use as a post-installation quality-assurance measure for membrane roof systems.


CONCLUSION
FM 1-52 is an FM Global-promulgated evaluation method and not a recognized industry-consensus test standard. The scope of FM 1-52 indicates that it’s only intended to confirm acceptable wind-uplift resistance on completed roof systems in hurricane-prone regions, where a partial blow-off has occurred, or where inferior roof system construction is suspected or known to be present.


FM 1-52 was originally published by FM Global in October 1970. The negative-pressure uplift test was added in August 1980 and has been revised several times. The current edition is dated July 2021 and clarifies the test method can be used to assess existing roof systems for adequate wind resistance but not to determine the cause of wind-uplift damage after a storm event.

Fire Performance of Polyiso

All construction materials, including foam plastics such as polyiso insulation, must provide a suitable margin of fire safety. Polyiso possesses a high level of inherent fire resistance when compared to other foam plastic insulations due to its unique structure of strong isocyanurate chemical bonds. These bonds result in improved high-temperature resistance (up to 390°F [199°C], more than twice that of other building insulation foams) which in turn leads to enhanced fire resistance. In addition, because polyiso does not melt or drip when exposed to flame, but rather forms a protective surface char, its fire resistance is further enhanced, especially in terms of flame spread and flashover potential.

Polyiso passes both the ANSI UL 1256 and FM 4450 fire tests without a thermal barrier. Polyiso, a thermoset material, stays intact during fire exposure in the ASTM E84 or “Tunnel Test.” It forms a protective char layer and remains in place during the test, thereby meeting all building code requirements and contributing to a fire- safe building. For more information on polyiso’s performance in fire tests, visit the PIMA Website where you can find the following papers:

Technical Bulletin 103:
Discusses polyiso insulation as it relates to building codes in construction and fire tests in walls and ceilings, including ASTM E84 and ASTM E119.
Technical Bulletin 104:
Provides an overview of polyiso insulation requirements for roof systems and key issues in fire performance, including the importance of the FM 4450 Calorimeter
Tests and the UL 1256 Resistance to Interior Spread of Flame test.
Technical Bulletin 105:
Provides an in-depth look at fire test procedures for building applications