ASTM C 1289 is a standard developed by ASTM members that classifies the design requirements for a specific material, product, system and service. All faced rigid polyisocyanurate manufacturers are required to manufacture and test to the standards of ASTM C1289. This standard classifies faced polyiso panels by type, class, and grade.
Type
Refers to the facer material that is bonded to the foam. Below is a list of common types of facers used in the commercial wall market.
Type
Description
I
Foil Facer
II
Glass Mat Faced
V
Plywood or OSB on one side, Fibrous Felt or Glass Mat on the other side.
CLASS FOR TYPE I MATERIALS
For foil faced polyiso the “Class” designation refers to whether or not the foam core is glass fiber reinforced.
Class
Description
1
Non-Reinforced Foam Core
2
Glass Fiber Reinforced Foam Core or Non-Reinforced Foam Core
CLASS FOR TYPE II MATERIALS
For glass mat faced polyiso the “Class” designation refers to the material used in conjunction with the glass mat. Currently, all Type II polyiso products for commercial wall applications fall into the Class 2 category.
Class
Description
2
Polymer Bonded Glass Fiber Mat both sides, Coated Glass
3
Glass Mat Only
GRADE
Refers to the product’s compressive strength for permeable faced products. Compressive strength is reported in terms of PSI. Several polyiso products are available in multiple grades
Explain why there may be differences in ASTM E84 flame spread and smoke developed values of foam insulations. Does a lower ASTM E84 value always convey better fire performance?
Answer:
Some insulation products may have a lower flame spread, but this does not necessarily imply that the product is more fire-resistant. It is important to understand the dynamics of the testing standard and how certain products behave during the test. The ASTM E84 test is a tunnel test where a single layer of the product to be tested is installed horizontally to the ceiling of the tunnel, and then subjected to flame on one end. Temperature and smoke development performance values are then gathered as the flame travels. Testing of materials that melt, drip, or delaminate to such a degree that the continuity of the flame front is destroyed results in low flame spread indices that do not directly relate to indices obtained by testing materials that remain in place. This is a common occurrence for thermoplastic insulations (e.g. XPS or EPS) during the ASTM E84 test. Thermoplastics tend to soften at temperatures nearing 165 degrees and melt/drip approaching 200 degrees. The test is then terminated because the product ceases to exist, and a flame spread measurement is then assigned.
From ASTM E84 Test Procedure:
X4.7.7 Some materials, such as cellular plastics and thermoplastic materials, can be difficult to evaluate. Thermoplastic materials not mechanically fastened will often fall to the floor of the tunnel. Accordingly, these materials as well as thermosetting cellular plastics can also receive relatively low fsi. (8,9) If supported on wire screen, rods, or other supports, some plastic materials can be completely engulfed in flame and a questionable comparison would result between the flame spread indices and smoke developed indices of these materials and those of materials that are unsupported.
X4.7.8 The materials described above, that is those that drip, melt, delaminate, draw away from the fire, or require artificial support present unique problems and require careful interpretation of the test results. Some of these materials that are assigned a low fsi based on this method may exhibit an increasing intensity of the fire exposure. The result, therefore, may not be indicative of their performance if evaluated under large-scale test procedures. Alternative means of testing may be necessary to fully evaluate some of these materials
UL now notes via footnote that the results for thermoplastics testing were evaluated while material remained in the initial test position. The footnote then references measured flame spread and smoke developed values for molten residue that dripped to the floor of the test apparatus. These additional noted details result in values that are significantly higher than published ASTM E84 test values for the same material.
Flame Spread and smoke developed recorded while material remained in the original test position. Ignition of molten residue on the furnace floor resulted in flame travel equivalent to calculated flame spread Classification of 110 and smoke developed Classification of over 500.
Polyiso, by its thermoset nature, has superior fire performance properties over thermoplastic insulations. Thermosets can withstand a high temperature without losing physical properties and physical integrity. During the ASTM E84 test, polyiso stays intact and performs per the standard minimum value of <450 smoke developed and <25 or <75 flame spread depending on the product.
All construction materials, including foam plastics such as polyiso insulation, must provide a suitable margin of fire safety. Polyiso possesses a high level of inherent fire resistance when compared to other foam plastic insulations due to its unique structure of strong isocyanurate chemical bonds. These bonds result in improved high-temperature resistance (up to 390°F [199°C], more than twice that of other building insulation foams) which in turn leads to enhanced fire resistance. In addition, because polyiso does not melt or drip when exposed to flame, but rather forms a protective surface char, its fire resistance is further enhanced, especially in terms of flame spread and flashover potential.
Polyiso passes both the ANSI UL 1256 and FM 4450 fire tests without a thermal barrier. Polyiso, a thermoset material, stays intact during fire exposure in the ASTM E84 or “Tunnel Test.” It forms a protective char layer and remains in place during the test, thereby meeting all building code requirements and contributing to a fire- safe building. For more information on polyiso’s performance in fire tests, visit the PIMA Website where you can find the following papers:
–Technical Bulletin 103: Discusses polyiso insulation as it relates to building codes in construction and fire tests in walls and ceilings, including ASTM E84 and ASTM E119. –Technical Bulletin 104: Provides an overview of polyiso insulation requirements for roof systems and key issues in fire performance, including the importance of the FM 4450 Calorimeter Tests and the UL 1256 Resistance to Interior Spread of Flame test. –Technical Bulletin 105: Provides an in-depth look at fire test procedures for building applications
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